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Volkswagen’s LEED Platinum plant earns Grand Award

SSOE Group, a global engineering, procurement and construction management firm, along with their client Volkswagen Group of America, has received one of eight Grand Awards for Engineering Excellence at the 47th Annual Engineering Excellence Awards – a national juried competition sponsored by the American Council of Engineering Companies (ACEC).

A distinguished panel of 25 to 30 judges representing industry, government, academia and media gather for 3 days each year to critique and rank the submissions for engineering excellence. Projects throughout the world are rated on the basis of uniqueness and innovative applications; future value to the engineering profession; perception by the public; social, economic and sustainable development considerations; complexity; and successful fulfillment of client/owner’s needs, including schedule and budget. The panel then selects 24 top award winners – 16 Honor Awards and 8 Grand Awards.

In 2008, Volkswagen Group of America (VW) made a commitment to establish a manufacturing presence in North America. Volkswagen also assumed special responsibility for the environment and vowed to become an environmental steward.

Their commitment to the environment was addressed at every level of the project, from design through construction, and was successfully implemented with the help of SSOE. Volkswagen called upon SSOE to perform the architecture (including interior design), engineering (mechanical, electrical, structural, civil), and construction management for this $1 billion-plus production facility which produces the Passat. SSOE also performed the role of Project Team Administrator and Design Lead for all Leadership in Energy and Environmental Design (LEED) credits.

This facility became the first and only LEED® Platinum automotive manufacturing plant in the world, the first LEED platinum industrial campus in the U.S. and the largest platinum project in the U.S. (based on building area). The Platinum certification is the highest designation possible from the U.S. Green Building Council’s LEED green building certification program.

The VW assembly plant was built on a 1,350 acre brownfield site and includes conventional steel framed buildings with concrete columns, steel floor/roof structures, metal wall panels and a single-ply membrane roof. The plant has a planned capacity for 150,000 U.S. Passat vehicles annually. The primary manufacturing operations include weld, paint and assembly. Other facilities on this site include outbound logistics, an extensive training center, media (utility) center, office with full service kitchen, technical center, tank farm, arrival building, recycling center, fitness center, health center and a fire station.

Throughout the project, SSOE utilized many methods to reduce environmental impact which ultimately supported the Platinum certification. This building, as designed, will be able to save 42 percent of energy consumed from both the manufacturing process and building facilities.

The facility also uses rain water to reduce water usage by 653,000 gallons per year. In addition, a white roof with a high albedo was utilized throughout all buildings in order to minimize the heat island effect. SSOE used roller compacted concrete in lieu of asphalt in many areas which also serves to minimize the heat island effect.