In 2008, Riley Hagan purchased Crochet Equipment
Company, a 34-year-old manufacturer of industrial
incinerators, and named the new company Waste
Reduction Technologies, reflecting the fact
that incineration technology reduces the amount
of waste that ends up in landfills.
An added bonus is that the incinerators can be
fitted with waste-to-energy units to create
energy. With the decrease in waste disposal
fees, plus the value of the generated energy,
the payback on these units can be as little
as two years.
While Waste Reduction Technologies sells stand
alone incinerators, Hagan said the waste-to-energy
add-ons “lend themselves to be fitted with
boilers and turbines” and are a good fit “when
there’s a proximate need for hot water and
steam.” One industry where this application
is particularly useful is in food processing
plants that use the resulting steam in their
cooking, canning, sanitizing and heating.
Currently, Waste Reduction Technologies is building
a new waste-to-energy system that will be shipped
to Iceland. The unit will generate both steam
and electricity. Hagan explained that the sparse
population in Iceland means people live in
small, isolated villages with few public utilities.
It makes sense to burn the waste material and
generate energy locally, so each village can
be more self-sufficient.
Closer to home, Hagan said incineration technology
is becoming more important as landfills reach
capacity. “We’ve got a pretty elegant solution
to a tough problem.” Landfills that were designed
in the 1950’s and earlier used projections
that were “way too low” in terms of population
density.
Landfills that were on the edge of populated
areas when they were built are now inside the
cities, rapidly filling, and finding space
for new landfills is difficult. Newer landfill
sites are farther from the cities, adding to
the cost of transportation by “burning up huge
amounts of fossil fuels,” and relying on old
technology. “You’re still filling up a hole
in the ground,” Hagan said.
Incineration is no longer the old “put it in
a fire and burn it” method that produced unpleasant
smoke and ash. “It’s the best of both worlds,”
Hagan said of current incineration plants.
The landfills are seeing a reduced volume of
waste, and the high heat and new technology
burns the material cleanly, “without the air
getting polluted.”
Hagan explained that the material is burned in
two stages. The first time, the waste itself
is burned, and then an afterburner cleans up
the smoke and particulates. According to Hagan,
visible stack testing shows “zero percent opacity”
and exhaust is particulate-free. All you can
see coming out of the incinerator’s stacks
is the ripple effect from the heat.
When Hagan bought the company almost two years
ago the employees stayed with the company,
including the previous owner who stayed on
to help with the transition to new management,
and will retire at the end of this year. Hagan
hired some new people, bringing the number
of employees up to about 15, and business remains
solid. “We think we’ve got a pretty full plate
going into next year,” Hagan said.
Helping the company’s future, according to Hagan,
is that there are tax incentives for green
projects, so those projects are getting more
attention from industry. But even before those
incentives, Hagan said that incineration made
economic sense, just because of the high cost
of waste disposal and the lack of landfill
space.
Besides being useful in traditional manufacturing,
Hagan explained that incineration is also ideal
for animal crematoriums, for disposing of pathogens
and medical waste, and for other applications
where biological contamination might be an
issue. Law enforcement applications include
disposal of narcotics, and disposing of plant
materials confiscated by customs agents at
airports. While the business has its challenges,
and the economy has taken its toll on the ability
of customers to get financing, Hagan looks
forward to a bright future, with growth in
both domestic and international business and
continued “cutting edge R&D” for new products.
Trained as an engineer, Hagan said that he’s
most happy to be part of “a logical, efficient
solution to a difficult problem.”